

FAQ 1: What is reliability?
The simplest definition of reliability is quality over time. Since time is
involved in reliability, it is often measured by a rate. Just as quality is
usually measured in terms of rejects (we define the concept of 'quality' by observing
the absence of it in devices that fail or perform in less than satisfactory ways),
reliability is measured in terms of failures (or un-reliability).
Traditionally, the measurement of electronic failures has been straightforward.
If a person assumed all failure rates were constant, as they might be in a
large system or machine, then a MEAN time between failures (MTBF) would be
expected. In contrast, most integrated circuits, including TriQuint GaAs
devices follow the lognormal distribution, which rarely approximates a constant
rate.
Although well understood since the 1970s, failure distributions
were largely ignored in favor of the simpler constant failure rate and MTBF
calculations. Even today, the simpler calculations such as: (the number of
failures divided by the number of test hours) are preferred over the more
complex relationships between failures and time as the probability density
function over 1 minus the cumulative failure function.
Historically, failure rates were measured in percent failed per thousand
hours of operation. The modern units commonly used today are in FIT. A
FIT is a Failure unIT, which is equivalent to one failure per billion
device hours. For comparison, one FIT is equivalent to 0.0001% per thousand
hours, and 1% per thousand hours is equivalent to 10,000 FIT. However, as
we've just discussed, a single rate is not sufficient to describe the
reliability of semiconductors since their failure rates change over their
lifetimes.
Generally, semiconductors have a very low wear out failure rate early in
life, then have increasing failure rates as they wear out. At a point when
about half of the devices fail in a group of circuits, the failure rate
begins decreasing again. A very small part of an IC's population may fail
early in life. These early failures have been associated with manufacturing
or assembly defects. The early failures are sometimes called "infant"
failures. As semiconductor reliability improves and more samples are
stressed, the early failures become easier to detect and eliminate.
TriQuint also utilizes feedback from high volume customers to identify
causes of early failures so that defects can be continuously reduced. With
long wear out lifetimes and very low rates of defects, TriQuint ensures high
reliability.
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